Cut to length line manufacturer factory 2024: Why do transformers use silicon steel sheets as iron cores? Transformers use silicon steel sheets as iron cores because silicon steel sheets have high magnetic permeability and low resistance. In a transformer, the iron core mainly undertakes the role of conducting magnetic flux. Therefore, the magnetic permeability of the iron core is very critical. Silicon steel sheet is a specially treated steel with very high magnetic permeability, can effectively conduct magnetic flux, and can reduce the loss of magnetic flux and eddy current loss. In addition, the transformer will produce electromagnetic induction phenomenon during the working process, which will generate eddy current in the iron core. These eddy currents cause loss of energy and heating of the core, reducing the efficiency of the transformer. The silicon steel sheet has low resistance characteristics, which can reduce eddy current loss and improve the efficiency of the transformer. Therefore, using silicon steel sheet as the material of the transformer core can improve the efficiency of the transformer, reduce energy loss, and reduce heat generation of the transformer, thereby prolonging the service life of the transformer. Read more info at https://www.canwindg.com/products-20760.
What is eddy current? What are the disadvantages of eddy current generation? Eddy current refers to a kind of current generated in the conductor, which is the induced current caused by the change of the magnetic field. The eddy current forms a circular current flow path in the conductor, and this current forms a motion state similar to an eddy current inside the conductor, so it is called an eddy current. The generation of eddy currents has the following disadvantages: Energy loss: Eddy currents create circular currents in conductors, which generate heat as they flow continuously in conductors. Since the generation of eddy currents is caused by changes in the magnetic field, in equipment such as transformers and motors.
Epoxy resin is non – combustible, flame retardant, self – extinguishing solid insulation material, safe and clean. It is also a solid insulation material with proven insulation and heat dissipation technology for more than 40 years.Epoxy resin products can be used for dry type transformer, for insulation parts, for instrument transformer, for electrical composite parts and for room temperature curing. Epoxy resin dry transformer uses epoxy resin as insulation material. The high and low voltage windings are made of copper tape (foil), industrial epoxy resin is poured in vacuum and cured, forming a high strength FRP body structure. Insulation grade F, H. Epoxy resin dry transformer has the characteristics of good electrical performance, strong resistance to lightning impact, strong resistance to short circuit, small size and light weight. Temperature display controller can be installed to display and control the operating temperature of the transformer winding to ensure the normal service life of the transformer.
Canwin electrical equipment manufacturer provides diversified choices for customers. Distribution cabinet, power transformer equipment are available in a wide range of types and styles, in good quality and in reasonable price.Canwin collects scientific and rigorous of manufacturing and quality control management experience, in order to meet the different countries in different fields of capacitor products provide efficient, high-quality, fast service, so that the “Canwin”brand products win a good reputation all over the world.
A transformer coil winding machine is an intricate piece of machinery with an essential role in the manufacturing of transformers, combining modern technology and meticulousness to create high-quality products efficiently. The process starts with the feeding of copper wire into the machine, which passes through a line-up of calibrations guides and tensioners designed to secure alignment and prevent damage. An automated system then causes rotation, gradually looping copper wire around the transformer coil. A computerized system oversees variables such as speed, pitch control, layer count and insulation thickness for consistent turns. Moreover, for distinct transformer models or designs, these machines can be fitted with extra features such as automatic lead cutting and tapping mechanisms for increased versatility and productivity.
CANWIN adheres to the business policy of high -end manufacturing, intelligent equipment + intelligent factory, comprehensively improves the quality of products and the cutting speed and precision, accelerates the transformation of development mode, and promotes the upgrading of industrial structure In terms of new product development, the company relies on the “Guangdong university of technology provincial thin plate processing and cutting technology engineering center”as an innovation platform, continuously trains and introduces technological talents, and provides intellectual support for the company to enhance soft power and rapid development.
A China slitting line produces longitudinal cuts in a master coil of steel to predetermined narrower widths. These smaller coils are then sent to downstream operations such as metal stampers, tube producers or roll forming houses that will use the material in their final product. Customized slitting line machine equipment mainly includes the following: Loading trolley, double support uncoiler, feeding device, traction leveling machine, trimming shearing machine, deviation correction feeding device, longitudinal shear line, waste edge winder, feed rack, pre separation device, tensioner, feeding roller, winding shearing machine, steering drum, rear axle, discharge trolley, winding auxiliary support, hydraulic system and electrical system, etc.
The loss in magnetic flux in the transformer must therefore be minimized by providing a suitable mean between the primary and secondary windings. For this purpose, silicon steel magnetic cores are usually used. By using a core type transformer, magnetic losses are reduced and a greater amount of magnetic flux is conveyed between the primary and secondary coils, thereby increasing the transformer’s overall efficiency. Electrical materials play an important role in the field of engineering technology. Various technologies should be realized through certain equipment, and the equipment needs to be made of specific materials. Without corresponding materials, even technologies and products that are feasible in principle cannot be realized. The emergence of new materials can often bring significant technological progress. Read even more details at https://www.canwindg.com/
As a professional energy storage system manufacturer, Canwin specialized in battery energy storage system and containerized energy storage system manufacturing. An energy storage system, often abbreviated as ESS, is a device or group of devices assembled together, capable of storing energy in order to supply electrical energy at a later time. In the energy storage systems, the lithium energy storage battery only interacts with the energy storage converter at high voltage, and the converter takes power from the AC grid to charge the battery pack. Or the battery pack supplies power to the converter, and the electric energy is converted into AC by the converter and sent to the AC power grid.
Insulation level: There are standards for insulation levels. The insulation level of a transformer with a rated high voltage of 35 kV and a rated low voltage of 10 kV is represented as LI200AC85/LI75AC35, where LI200 indicates that the transformer has a high-voltage lightning impulse withstand voltage of 200 kV, a power frequency withstand voltage of 85 kV, and a low-voltage lightning impulse withstand voltage of 75 kV, and a power frequency withstand voltage of 35 kV. The current insulation level of Aux High-Tech Co., Ltd.’s oil-immersed transformer products is LI75AC35, indicating that the transformer has a high-voltage lightning impulse withstand voltage of 75 kV and a power frequency withstand voltage of 35 kV. Because the low voltage is 400 V, it can be ignored.
Harmonics, a crucial aspect of power quality, have a significant long-term impact on distribution transformers. Harmonics refer to the distortion of the normal electric current waveform, usually due to the operation of non-linear loads like computers, LED lights, and variable speed drives. These distortions can cause increased heating in the transformer, leading to accelerated aging and reduced equipment lifespan. Furthermore, harmonics can also increase power demand and system losses. They can overload the transformer and other components of the electrical system, leading to premature failures and necessitating costly repairs or replacements. Thus, managing harmonics is an essential part of maintaining high power quality and ensuring the efficient operation of power distribution transformers.